Discuss the methods to solve the problem of warping during the grinding process of CNC cylindrical grinders

2025-04-10

Discuss the methods to solve the problem of warping during the grinding process of CNC cylindrical grinders.CNC cylindrical grinding machines are widely used in machining applications, but warping may occur during the grinding process. To solve this problem, the following methods can be used:1. When grinding the above-mentioned thin sheet workpieces on a CNC cylindrical grinder, an elastic clamping arrangement is selected to complete the positioning and clamping of the thin sheet workpieces in a free state. Place a layer of 0.5mm thick rubber between the workpiece and the magnetic worktable. When the workpiece is subjected to magnetic attraction, the rubber is compressed, the elastic deformation is reduced, and then a flat surface of the workpiece can be ground. Repeatedly grinding several times can achieve the required machining accuracy.2. Use epoxy resin bonding agent to bond the thin sheet workpiece to ...

Data display and zero offset of CNC end face cylindrical grinder

2025-04-10

Data display and zero offset of CNC end face cylindrical grinder.1、 The data of the CNC end face cylindrical grinder shows:If the "handwheel mode" is selected under the "JOG" mode, the system will require confirmation of the X-axis or Z-axis. If not confirmed, the tool holder will still move in the previous direction, which can easily cause the tool holder to move incorrectly and result in cutting situations.2、 Zero offset of CNC end face cylindrical grinder:During the operation of modern CNC systems, people often use a zero offset command from G54~G59 tape machines to set the position of the workpiece zero point in the machine coordinate system for CNC end face cylindrical grinders. When using this method, attention should be paid to whether tool compensation is used and which point is used as the reference point for setting the tool compensation value. If the displacement of the machine tool...

Grinding methods on cylindrical grinders

2025-04-10

Grinding methods on cylindrical grinders.1. Longitudinal grinding method: When grinding the outer circle using the longitudinal grinding method, the high-speed rotation of the grinding wheel is the main motion, and the workpiece undergoes circular feed motion while also undergoing longitudinal reciprocating motion with the worktable, achieving axial feed along the workpiece. The longitudinal grinding method is suitable for grinding larger workpieces and is a commonly used method for single piece and small batch production.2. Horizontal grinding method: When using the horizontal grinding method to grind the outer circle, the width of the grinding wheel is larger than the grinding width of the workpiece, and the workpiece does not need to make longitudinal feed motion. The grinding wheel continuously or intermittently makes transverse feed motion at a slow speed to achieve radial feed of the workpiece until t...

Operating procedures for cylindrical grinding machines

2025-04-10

Operating procedures for cylindrical grinding machines.1. When installing the grinding wheel, the action should be light. After installation, it is necessary to conduct an idle test to observe whether there is any deviation, vibration, or other phenomena. Only after there are no problems can it be used.2. The machine tool should be kept clean and tidy. Before driving, check whether the position of its handle and travel limit block is correct.3. When the grinding wheel approaches the workpiece, hand cranking should be used and the workpiece should be observed for any protrusions or indentations.4. When the grinding wheel has not stopped, the coolant cannot be cleaned, or grinding, replacement, or other work cannot be carried out.5. Flat grinding wheel, its extension should not exceed 25 millimeters, and the grinding wheel blocks should be kept parallel.6. If there are burrs on the workpiece, they should be c...

How to carry out daily maintenance of grinding machines

2025-04-10

How to carry out daily maintenance of grinding machines?1、 Daily maintenance operation of grinder:1. After completing the homework, all parts of the machine, especially the sliding parts, should be wiped clean before oiling.2. Clean the grinding debris from all parts of the grinder.3. If necessary, apply rust prevention on the parts.2、 Precautions for using the above grinder for maintenance:1. Before grinding, please calibrate the balance of the grinding wheel.2. Carefully select the grinding wheel according to the material and hardness of the workpiece.3. The spindle end and grinding wheel flange should be coated with a thin oil film to prevent rusting.4. Please pay attention to the direction of spindle rotation.5. Prohibit the use of air cleaning tools and machines.6. Keep the vacuum pipe clean, otherwise it may cause combustion.7. Pay attention to whether the oil window and oil circuit are ...

What are the types of grinding machines

2025-04-10

What are the types of grinding machines?The main types of grinders include external cylindrical grinders, internal cylindrical grinders, surface grinders, centerless grinders, tool grinders, etc.1. An external cylindrical grinder is a grinder capable of processing cylindrical and conical outer surfaces. Inner and outer conical surfaces. Suitable for small and medium-sized single piece production and repair work.2. Internal grinding machine can grind the surface of cylindrical and conical inner holes.3. The workpiece of a surface grinder is usually clamped on the worktable or fixed on the electromagnetic worktable by electromagnetic suction, and then the surface of the workpiece is ground using the periphery or end face of the grinding wheel.4. Tool grinder is a type of grinder used for tool manufacturing and tool grinding, including drill edge grinder, puller edge grinder, tool curve grinder, and CNC tool g...

Classification and characteristics of external grinding machines

2025-04-10

Classification and characteristics of cylindrical grinding machines. Cut in cylindrical grinder: When the length of the workpiece grinding part is less than the width of the grinding wheel, the grinding wheel only needs to make continuous lateral feed without relative axial movement with the workpiece. This type of grinder has high productivity. End face cylindrical grinder: The grinding wheel holder is tilted at an angle around the vertical axis, and the grinding wheel surface is polished into two grinding surfaces parallel and perpendicular to the workpiece axis. It can simultaneously grind the outer circle and shoulder end face of the workpiece, and is generally used for mass production. Universal cylindrical grinder: The grinding wheel holder is equipped with an internal cylindrical grinding accessory, and the grinding wheel holder and head holder can adjust an angle around the vertical axis. I...

Position adjustment and grinding work of CNC cylindrical grinder

2025-04-10

Position adjustment and grinding work of CNC cylindrical grinderThe relative position between the grinding tool axis and the spindle line needs to be adjusted in a timely manner. After the equipment is adjusted, its nuts need to be used for fastening. In fact, the equipment belongs to a common type of grinding machine.In the process of machining, CNC internal grinding machines generally perform grinding work on some large parts. During use, they mainly grind the inner holes and end faces of the parts. As the equipment is CNC, it can meet many of its parts machining needs.During its use, it is able to achieve the grinding and processing of multi-stage holes such as end faces, clamping, and inner holes for the first time. The guide rail of the equipment has high precision and is resistant to vibration during operation. ...

Structural characteristics of cylindrical grinding machine

2025-04-10

The structural characteristics of cylindrical grinding machines.The main body of the external cylindrical grinder consists of components such as the bed, front and rear of the car, grinding head, transmission and dust collection device.1. The spindle bearing of the external cylindrical grinder grinding wheel adopts a conical shaped oil wedge dynamic pressure bearing, and the grinding wheel spindle still has high bearing stiffness at low speeds.2. The grinding wheel rack guide rail adopts a cross roller rigid guide rail, and the semi-automatic feed mechanism is implemented by a rotary oil cylinder.3. The tailstock shaft system has the characteristic of seamless stiffness, and the electrical box, hydraulic box, and cooling box are separated from the machine tool.4. The cylindrical grinder is equipped with a grinding indicator and a coolant filter.5. The head frame speed only has AC variable frequency speed re...

Preparation before starting the cylindrical grinder

2025-04-10

Preparation before starting the cylindrical grinder.1. The oil basin in the oil tank should reach the specified oil level position.2. Adjust the tightness of the belt appropriately.3. The protective cover and grinding wheel should be securely fastened, positioned correctly, and the dust-proof felt pad should be tightly adhered.4. Check if the electrical system is in good condition, without short circuits, and the surrounding environment should be clean.5. Inject lubricating oil in sequence according to the lubrication location specified in the foreign grinding machine manual for the piston cup.6. Connect the main power supply, start the oil pump and other motors in sequence, pay attention to the operating status, and if any abnormalities are found, the power should be turned off. After inspection and handling, the vehicle can be started.7. Start the piston cup external grinding machine, idle for 3 minutes, ...