Fault diagnosis method for CNC cylindrical grinder

2025-04-10

The fault diagnosis of CNC cylindrical grinder can be based on the following methods or criteria:1. Intuitive method: It mainly relies on some abnormalities to make judgments, such as abnormal noises, sparks, odors, abnormal heating, etc., and then further judgments are made. This is a relatively simple method, but it requires maintenance personnel to have corresponding maintenance experience.2. Utilize the hardware alarm function of the CNC system: that is, use the alarm indicator light to roughly determine the location of the fault.3. Utilizing the alarm function of CNC system software: Generally speaking, CNC systems have automatic diagnostic functions to diagnose the system. Once a fault is detected, it will be displayed through a display screen or alarm light. Therefore, we can use it to determine the location of the fault.4. Using the detection terminals on the circuit board: Because there are detecti...

Application of grinding wheel in mold grinding

2025-04-10

The difference between tool grinding and other types of grinding is that both rely on manual grinding machines for processing, so the skill level of the operator plays a crucial role. Among them, the selection of grinding wheel particle size, the degree of grinding wheel dressing judgment, and the control of manual feed rate are all judged based on experience. Tool grinding is generally divided into three categories: rough grinding, fine grinding, and corner cleaning. 1. Rough grinding: Typically, 46 # grit grinding wheels are used to grind the cut workpiece to the required size, achieving the desired flatness and smoothness. 2. Precision grinding: Usually, 100 # or 120 # grinding wheels are used. In addition to precision grinding the flat surface, sometimes grooves need to be ground, and there are also high requirements for the shape retention of the grinding wheel. 3. Corner cleaning: Trim the ...

Position adjustment and grinding work of CNC cylindrical grinder

2025-04-10

1. Application and adjustment of bed frameThe bed is a box shaped casting. The front part of the bed is used as an oil tank. The electrical equipment is placed on the rear right part of the bed, and the oil pump equipment is installed on the wall at the rear of the bed.2. Application and adjustment of workbenchThe workbench is mainly composed of an upper table and a lower table. Loosen the hexagonal screws on the two pressure plates of the upper table, roll the adjustment handle, and the upper table can be reversed within a regular range to adjust the taper of the workpiece. After turning the upper table to the desired viewpoint, tighten the hexagonal screws of the two pressure plates before grinding. The label on the right pressure plate has two types of markings, one indicating taper and the other indicating share. When the tabletop rolls more than 6 degrees, the grinding wheel holder must rotate to a cer...

Requirements for hydraulic system of cylindrical grinder

2025-04-10

1、 The operator must be familiar with the operation sequence and performance of the machine tool, and it is strictly prohibited to use equipment beyond its performance limit. At the same time, the operation must be carried out under the guidance of the guiding personnel, and the machine tool cannot be operated alone without permission.2、 Preparation and precautions for surface grinding machine before operation1. Before operation, it is necessary to wear work clothes and protective equipment to prevent clothing, hair, and other items from being caught by the grinding wheel.2. Before starting up, according to the equipment lubrication requirements, check whether the lubricating oil and working fluid level of the machine tool meet the requirements, and add oil if necessary.3. Grinding machines must use specialized grinding wheels and are not allowed to replace ordinary grinding wheels. Be...

How to correctly use and adjust CNC cylindrical grinding machine

2025-04-09

With the development of industry, the increasing precision of cutting tools has made CNC tool grinders one of the most commonly used machine equipment in tool factories. Whether its installation is reasonable and meets safety requirements; Is its usage method correct and in compliance with safety operating procedures. These issues are directly related to the personal safety of every employee, so they must be given sufficient attention in practical useThe location of the positioning problem grinder equipment installation is the first issue we need to consider during the installation process. Only by selecting a reasonable and suitable location can we proceed with other work. Grinding equipment is prohibited from being installed directly in front of nearby equipment and operators, or in places where people often pass by,The imbalance of the grinding wheel is mainly caused by inaccurate manufacturing and insta...

Operating procedures for surface grinding machines

2025-04-09

There are three main grinding methods for centerless cylindrical grinders; Through type, cut in type, cut in one through type, and through type centerless grinding. The workpiece is fed along the axis direction of the grinding wheel for grinding. Adjust the small inclination angle of the guide wheel axis to achieve axial feed of the workpiece. Suitable for grinding slender cylindrical workpieces. Short shafts and sleeve type workpieces without central holes. Cut in centerless grinding. There is an axial positioning fulcrum on the pallet, and the workpiece is supported at a certain position on the pallet for grinding with a grinding wheel or guide wheel. Used for grinding workpieces with shaft shoulders or bosses, as well as conical, spherical, or other rotating workpieces. One through type centerless grinding is a combination of these two. In addition, there are tangent feed grinding and end face feed gr...

Precautions for installation of CNC tool grinder

2025-04-09

A surface grinder is a commonly used machine tool for mechanical processing. There are high requirements for motion stability, commutation accuracy, and commutation frequency. The motion inertia of large high-speed surface grinders is very large. When they change direction, it will cause a sharp increase in back pressure, resulting in a reversal impact, which will have a catastrophic impact on the machine tool. Therefore, the problem of smooth reversal has become an important factor restricting the improvement of grinding machine working speed and machining accuracy. There are many hydraulic transmission reversing methods currently applied to surface grinders. Based on the analysis of commonly used hydraulic transmission reversing methods, a simple comparison and analysis will be made below. The method of reversing using a stroke reversing valveA pull rod is connected to the reversing valve core to use a ...

Grinding method and characteristics of centerless cylindrical grinder

2025-04-09

There are many types of grinders, mainly including surface grinders, external cylindrical grinders, internal cylindrical grinders, universal external cylindrical grinders (also capable of grinding inner holes), gear grinders, thread grinders, guide rail grinders, centerless grinders (for grinding outer circles), and tool grinders (for grinding cutting tools). Here is an introduction to the surface grinder and its motion.1. Structure of surface grinder(Taking m7120a as an example, where: m - grinding machine tool; 71- Horizontal axis rectangular surface grinder; 20- The width of the workbench is 200mm; The first major improvement(1) Grinding wheel holder - Install the grinding wheel and drive it to rotate at high speed. The grinding wheel holder can manually or hydraulically move laterally along the dovetail guide of the slide.(2) Sliding seat - Install the grinding wheel holder and drive it to move ...

Hydraulic transmission reversing method for surface grinding machine

2025-04-09

The overall structural design of a CNC cylindrical grinder is directly related to its machining accuracy and stability. This type of precision machine tool typically uses high-strength bed bodies to ensure stability and durability during high-speed grinding processes. The bed is the foundation of a CNC cylindrical grinder, and its structural form and material selection have a significant impact on the overall performance of the machine. The bed body is usually made of high-strength cast iron or steel, and the internal ribs are arranged in a box shape, with high overall stiffness and good thermal deformation characteristics. This design can effectively reduce vibration and deformation during the grinding process, and improve machining accuracy. The grinding wheel frame and worktable feed system of the CNC cylindrical grinder are also important components of its overall structure. The grinding wheel ho...

Structure and grinding motion of surface grinding machine

2025-04-09

In the field of precision manufacturing, the surface roughness of CNC cylindrical grinders is a key indicator for evaluating their machining quality. Surface roughness not only affects the appearance of parts, but also directly relates to their load-bearing capacity, wear resistance, and corrosion resistance. The CNC cylindrical grinder can achieve very small surface roughness values by using high-precision grinding wheels and accurately controlled feed rates. In addition, the introduction of numerical control technology makes the grinding process more stable, and through programming, the movement path and speed of the grinding wheel can be accurately controlled, thereby further reducing surface roughness. The operator can optimize the machining effect by adjusting grinding parameters such as the type of grinding wheel, grinding speed, and grinding depth. For example, using finer grinding wheels with...